Customer Cases

Natural Gas Filter Element Model PCHG-12 In Petroleum Industry

Natural gas filter element is suitable for gas - liquid and liquid - solid separation of natural gas, artificial gas and other non - corrosive gases, such as nitrogen, carbon dioxide, propane, butane, etc. It is a necessary separation and purification equipment component of natural gas gathering and transportation pipeline, gas gathering station, pressure station, sub - transmission station, pigging station, terminal station and various application fields. It can effectively filter the dirt in the pipeline and the peeling debris of the pipe wall, so as to ensure the safe operation of the gas transmission and gas equipment, and meet the quality requirements of the pipeline transportation and users. Among them, the demand for coalescing filter element is very large.

Model:

PCHG-12

Product Introduction

Introduction

Natural gas filter element is suitable for gas - liquid and liquid - solid separation of natural gas, artificial gas and other non - corrosive gases, such as nitrogen, carbon dioxide, propane, butane, etc. It is a necessary separation and purification equipment component of natural gas gathering and transportation pipeline, gas gathering station, pressure station, sub - transmission station, pigging station, terminal station and various application fields. It can effectively filter the dirt in the pipeline and the peeling debris of the pipe wall, so as to ensure the safe operation of the gas transmission and gas equipment, and meet the quality requirements of the pipeline transportation and users. Among them, the demand for coalescing filter element is very large.

Technical data


Filtration Precision

  • Particles: 0.5μm for solid contaminants like dust and rust.

  • Emulsified water: 2μm for separating liquid droplets.

Flow Rate

  • 25 Nm³/h under standard conditions. Can vary with system size and pressure.

Working Pressure

  • Max: 3 MPa for high - pressure applications.

  • Min: 0.3 MPa for flexibility in different setups.

Working Temperature

  • 15℃ to 120℃ suitable for a wide range of environments.

Materials

  • Filter layer: Polyester fiber for effective filtration.

  • Support layers: Stainless steel for structural integrity.

Interface Size

  • Connection: Flange with 2" diameter for easy installation.

Application


Natural Gas Transmission

    • At transmission station inlets, natural gas filter elements are crucial. They remove impurities from the incoming gas, protecting the downstream equipment such as compressors and pipelines. For the fuel gas used within the transmission stations, filter elements ensure clean gas for efficient combustion in on - site engines and boilers, reducing emissions and maintenance needs.

    Natural Gas Processing

    • In treating and dehydration tower inlets, filter elements separate solid particles and liquid droplets from the gas. This is essential as any contaminants can disrupt the dehydration and treatment processes, affecting the quality of the processed natural gas. Additionally, for fuel gas meters, clean gas is required to ensure accurate measurement, and the filter elements play a vital role in maintaining the required gas purity.

    Natural Gas Production and Gathering

    • At compressor suction points in natural gas production and gathering facilities, filter elements prevent dirt, debris, and other contaminants from entering the compressors. This protects the compressors from wear and tear, ensuring stable operation and extending their lifespan, which is critical for the continuous and efficient production and gathering of natural gas.

    Natural Gas Distribution

    • In maintenance and repair (M&R) stations during the distribution process, natural gas filter elements are used to clean the gas before it is further distributed to end - users. This guarantees that the gas reaching consumers meets the required quality standards, preventing damage to domestic and industrial gas - using appliances.

    Refineries

    • In refineries, at compressor suction points, filter elements safeguard the compressors handling natural gas, which is often used as a fuel or feedstock. They also ensure the quality of fuel gas used within the refinery, promoting efficient and clean combustion in refinery - wide heating and power - generation systems.

    Feature


High - Efficiency Filtration

  • Natural gas filter elements use high - precision systems. They capture sub - micron solid particles and liquid droplets, purifying gas to strict standards. By removing contaminants, they reduce damage risks to downstream compressors, valves, and meters, thus extending equipment lifespan and cutting maintenance costs.

Optimal Flow Design

  • Engineered for smooth gas flow, these filters minimize pressure drop. They adapt to different flow needs in small or large - scale setups, remaining stable despite changes in pressure differentials and gas viscosity, ensuring a consistent gas - flow rate.

Robust Pressure Resistance

  • Built to withstand high pressures, they're suitable for long - distance pipelines and high - pressure compression stations. Their materials and construction ensure reliable operation under pressure, preventing system failures and safety hazards.

Broad Temperature Adaptability

  • Filter elements can function across a wide temperature range. Whether gas is cold during extraction or heated during processing, they work effectively, enabling continuous operation in various regions and seasons.

Durable and Corrosion - Resistant Materials

  • Filter media resists corrosion and has high porosity for gas flow. Inner supports offer mechanical strength, and outer housings protect against damage and maintain seals. This combination ensures long - term, reliable performance in harsh conditions.

User - Friendly Connection Design

  • Inlet and outlet connections are easy to install. Using industry - recognized types, they attach quickly to standard pipeline parts, reducing installation time and cost while preventing leaks for efficient gas transfer.

  • Other models optional:

  • 天然气表格






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