Customer Cases

Replacement Velcon Coalescer Filter Model I-638C5 Used In Petrochemical Industry

"LEFILTER’s ISO-certified Replacement Velcon Coalescer Filter Model I-638C5 ensures 99.9% water/solids removal efficiency, direct compatibility with Velcon systems, and excels in petrochemical, aviation, and natural gas applications."

Model:

I-638C5

Product Introduction

Introduction


LEFILTER, a leading Chinese manufacturer with over 15 years of expertise in industrial fluid purification, introduces the Replacement Velcon Coalescer Filter Model I-638C5. Engineered as a direct replacement for Velcon’s original I-638C5, this product offers identical performance, durability, and compatibility while delivering significant cost savings. Backed by ISO 9001, ISO 14001, and ISO 45001 certifications, LEFILTER ensures seamless integration into Velcon filter systems across industries such as petrochemicals, aviation, and natural gas.


Product Overview


The Replacement Velcon Coalescer Filter Model I-638C5 is designed for efficient separation of water and solids from hydrocarbon-based fluids. Using advanced hydrophilic composite materials, it coalesces emulsified water droplets into larger volumes, which are then removed via gravity separation. This process ensures purified liquids for critical operations, protecting downstream equipment from corrosion and damage.


Applications

Petrochemical Industry


  • Refineries: Removes water and particulates from crude oil, diesel, and gasoline.

  • Chemical Processing: Ensures clean solvents and process fluids in pharmaceutical and specialty chemical production.

  • Pipeline Systems: Prevents water-induced corrosion and blockages in hydrocarbon transportation.

Other Industries


  • Aviation: Safeguards jet fuel systems from water contamination.

  • Natural Gas: Dehydrates gas streams to meet pipeline quality standards.

  • Marine: Protects engines and fuel systems in maritime environments.


Working Principle


The Replacement Velcon Coalescer Filter Model I-638C5 operates through a three-stage process:


  1. Filtration: Mechanical impurities are trapped by the filter’s multi-layer media.

  2. Coalescence: Hydrophilic materials merge small water droplets into larger ones.

  3. Separation: Gravity causes coalesced water to settle, while purified oil passes through.


Features


  • High Efficiency: Removes ≥99.9% of water and solids from liquids.

  • Durable Construction: Composite materials resist corrosion and mechanical stress.

  • Direct Replacement: Interchangeable with Velcon’s I-638C5 without system modifications.

  • ISO Compliance: Manufactured to ISO 2941 (burst resistance), ISO 2942 (integrity testing), and ISO 16889 (multi-pass performance).


Other Replacement Velcon Coalescer Filter Models


LEFILTER offers a full range of replacement Velcon coalescer filters, including:

Model CodeEquivalent Velcon ModelFiltration RatingApplications

1-614CSTB

1-614CSTB

1μm

Petrochemicals, Aviation

1-614C5

1-614C5

1μm

Refineries, Natural Gas

1-622CSTB

1-622CSTB

1μm

Marine, Power Generation

1-622C5

1-622C5

1μm

Chemical Processing

1-628CSTB

1-628CSTB

1μm

Industrial Hydraulics

1-628C5

1-628C5

1μm

Oil & Gas Exploration

1-633CSTB

1-633CSTB

1μm

Pipeline Filtration

1-633C5

1-633C5

1μm

Diesel Fuel Purification

1-638CSTB

1-638CSTB

1μm

Aviation Fuel Systems

1-638C5

1-638C5

1μm

Lubricating Oil Filtration

1-644CSTB

1-644CSTB

1μm

Hydraulic Systems

1-644CS

1-644CS

1μm

Natural Gas, Power Generation

1-656CSTB

1-656CSTB

1μm

Petrochemical Processing

1-656C5

1-656C5

1μm

Oil & Gas Exploration

Product Technical Parameters

Technical Parameters


ParameterSpecification
Filtration Rating1μm (absolute)
Maximum Pressure100 bar
Temperature Range-20°C to 120°C
MaterialsHydrophilic composite media (polypropylene/glass fiber), reinforced end caps
StandardsISO 9001, ISO 14001, ISO 45001, CE, ISO 2941, ISO 2942, ISO 16889
Flow RateUp to 500 m³/h (varies by housing configuration)
Water Removal Efficiency≥99.9%

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