Customer Cases

Introduction

The CA11 - 3 coalescer filter element is a high - performance filtration solution engineered to meet the stringent demands of various industrial sectors. In industrial liquid - processing operations, the presence of water and impurities in liquids can lead to equipment damage, inefficiencies, and product quality issues. The CA11 - 3 addresses these challenges head - on.

Features

Advanced Filtration Media: The CA11 - 3 coalescer filter element is crafted with a unique blend of high - performance filtration media. A significant portion, around 95%, consists of glass fiber cotton. This material is highly effective at coalescing tiny water droplets within the liquid stream. As the liquid passes through the filter, theglass fiber cotton acts as a nucleation site, causing the small water droplets to combine and form larger droplets that can be more easily separated.

Increased Filtration Area: Employing pleated filter paper and pleated fiberglass design, the CA11 - 3 maximizes its filtration area. The pleated structure provides a much larger surface area compared to flat - sheet filters, allowing for a greater volume of liquid to be processed simultaneously. This not only enhances the filter's efficiency but also extends its service life by reducing the frequency of clogging.

Robust Structural Design: The center supporting tube of the CA11 - 3 offers crucial structural stability. It is engineered to withstand the pressure differentials that occur during the filtration process, ensuring the filter element maintains its shape and integrity. The primary filter felt serves as an initial line of defense, capturing larger particles, while the knitting sleeve on the outside protects the internal components from mechanical damage and further contributes to the filter's durability.

Applications

Petroleum Industry: In oil refineries, the CA11 - 3 is extensively used in processes such as crude oil desalting and dehydration. Crude oil often contains a significant amount of water and salt, which can cause corrosion in downstream equipment like distillation columns and heat exchangers. The filter element effectively removes these contaminants, ensuring the smooth operation of the refinery processes and improving the quality of the refined products.

Chemical Manufacturing: In chemical plants, various liquid - phase reactions require highly pure reactants. The CA11 - 3 can be used to separate water and other impurities from liquid chemicals, preventing unwanted side reactions and ensuring the consistency of product quality. For example, in the production of solvents and polymers, the removal of trace amounts of water is crucial for achieving the desired chemical properties.

Power Generation: In power plants that use liquid fuels, such as diesel - fired generators, the CA11 - 3 helps to clean the fuel before combustion. By removing water and particulate matter, it improves the combustion efficiency, reduces emissions, and protects the engine components from wear and corrosion. This leads to more reliable power generation and lower maintenance costs.

Technical Data

Filtration Precision: Capable of coalescing water droplets down to 3μm, ensuring effective separation of water from the liquid phase.

Flow Rate: Rated flow rate is 20 L/min under standard operating conditions, adaptable to different production scales.

Operating Pressure: Maximum operating pressure is 1.5 MPa, minimum is 0.1 MPa, suitable for a wide range of pressure systems.

Operating Temperature: Operates within a temperature range of -10℃ to 80℃, accommodating diverse process requirements.

Connection Type: Features a standard threaded connection with a diameter of 1 inch for easy installation and connection to pipelines.

Other models optional: